Mechanical handling and robotic palletising
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Palletising products

MOTOMAN MPL160

The innovative, 4-axis palletizing robot MPL160 with it´s payload of 160 kg is a dynamic masterful mover and stands out due to it´s extremely high acceleration and axis speed values. Another important criterion is the low space requirement.

The supply lines of the MPL models are routed internally (four air lines and 22 electric cables) up to the wrist axis, thus ensuring maximum service life of the hose packages.

Moreover, the MOTOMAN MPL160 has a hollow wrist with a diameter of 50 or 60 mm. Even in the case of longer wrist axis motions there are no disturbing, externally routed supply lines.

Like all new MOTOMAN robot models, the MPL160 series is operated with the high-performance DX100 controller and can thus be equipped with all standard bus systems such as ASI-S. This bus cable can optionally also be routed internally through the robot as far as the wrist axis.

The MPL robots can optionally be delivered complete with a palletizing robot software package, specially tailored to the requirements of the customers. The software can be installed either on a PC or directly on the teach pendant.

Key benefits

Compact design allows maximum performance using minimal floor space
Increased durability of hose package by internal cabel wiring
Hollow wrist with through-the-arm cabling reduces interference, maintenance and facilitates programming
Optional: Palletizing robot software package

Motoman MPL160 robot palletiser

Watch the MOTOMAN MPL160 palletising robot in action

Technical data

Controlled axes 4
Payload 160 kg
Maximum reach P-point 3159 mm
Repeatability ±0.5 mm (0.02″)
Weight 1,700 kg (3,748.5 lbs)
Power requirements 9.5 kVA
Mounting positions Floor
Suitable for Palletising
Maximum speed S-Axis 140º /sec
L-axis 140 º /sec
U-axis 140 º /sec
T-axis 305 º /sec

MOTOMAN MPL100

Motoman MPL 100 palletising robot

The four-axis MPL100 ‘Master Palletizing’ robot has fast axial speeds and acceleration which reduces cycle times and increases production output.

Extensive 3,024 mm (119.1″) vertical reach provides for palletizing loads up to 108″ (2,743.2 mm) high on a 42″ (1,066.8 mm) pallet, or up to 105″ (2,667 mm) on a 48″ (1,219.2 mm) pallet. 100 kg (220.5 lb) payload; 3,159 mm (124.4″) horizontal reach; ±0.5 mm (±0.02″) repeatability.

Other MPL-series available with 80-, 160-, 300-, 500- and 800-kg payloads to meet wide range of palletizing requirements.

Features internally routed air lines and wiring between base of robot and end-of arm tool. Hollow wrist provides wide range of wrist motion and maximum cable life.

Can service multiple infeed conveyors and up to four pallet build locations.

Motoman MPL 100 palletising robot

Watch the MOTOMAN MPL100 palletising robot handling sacks of cement

Technical data

Controlled axes 4
Payload 100 kg (220.5 lbs)
Maximum motion range S-Axis (Turning/Sweep) ±180°
L-Axis (Lower Arm) +90°/-45°
U-Axis (Upper Arm) +15.5°/-120°
T-Axis (Wrist Twist) ±360°
Repeatability ±0.5 mm (0.02″)
Weight 1,700 kg (3,748.5 lbs)
Power requirements 9.5 kVA
Mounting positions Floor
Suitable for Palletising
Maximum speed S-Axis 140º /sec
L-axis 140 º /sec
U-axis 140 º /sec
T-axis 305 º /sec

MOTOMAN ES165D

Robot palletising system with two pallet layout

The MOTOMAN-ES165D is a versatile, high-speed 6-axis robot offering superior performance in material handling, machine tending and press tending.

Robot palletising system with two pallet layout

Compact, slim design

The MOTOMAN ES165D palletising robot offers a large work envelope of 2,651 mm and a high moment of inertia ratings. Fast axial speeds and acceleration reduce cycle times and increase production output. The compact, slim design allows the robot to reach into confined spaces, improving system productivity.

Internal cabel wiring

The internal cabel wiring through the robot’s upper arm increases the durability of the hose package.

Watch the MOTOMAN ES165D palletising robot handling woodchip bales

Watch the MOTOMAN ES165D palletising robot with slip sheet handler

Technical data

Controlled axes 6
Payload 165 kg
Maximum reach P-point 2651 mm
Repeatability ±0.2 mm
Weight 1100 kg
Power requirements 5.0 kVA
Mounting positions Floor
Suitable for Assembly
Dispensing
Machine tending
Material handling
Palletising
Press brake tending
Processing
Spot welding
Maximum speed S-axis 110 º /sec
L-axis 110 º /sec
U-axis 110 º /sec
R-axis 175 º /sec
B-axis 150 º /sec
T-axis 240 º /sec